Quality Certificates
The Purpose of this manual is to describe Samarth’s Management procedures and quality systems used to help to achieve quality mission.
 Crisi Certificate |
 Cummins Certificate |
|
 2012-Six-Sigma |
 ISO 9001-2015 |
Objectives:-
Growth : - Be the leading global supplier for motors alternators and next generation technologies.
Quality : - Be the highest quality global supplier in our market segments
- 100% Conforming parts (Zero ppm)
- 100% On time schedule compliance, every time.
- 100% Quality in full.
Quality: - Management Responsibility
| - | Signed quality statement specifically containing reference to defect reduction, Elimination and prevention. |
| - | Quality policy included in training and policy posted in accessible area. |
| - | Management reviews the effectiveness of overall quality programme by internal Audits, Training Plans, Internal & External rejections and on time delivery performance. |
Process Control :-
| - | All individual operations are specified by detailed work instruction (Standard operating procedures) posted in a conspicuous location. |
| - | Workmanship standards are defined to accept /report criteria by written specification, photographs. |
Incoming Purchase Material Control
| - | There is procedure for the control & verification of material prior to release to production (Test procedures). |
| - | Measuring /Testing equipments are used . |
| - | Supplier material rejections trends are tracked and rejection rates in ppm calculated to monitor suppliers performance. |
| - | Separate area for awaiting inspection / Rejected / and ok passed material is earmarked. |
In process Inspection
| - | First piece inspection is carried out after each machine set up and documented to assure adherence and compliance to set up instruction. |
| - | In process 100% inspections carried out as per testing instruction and control plans. |
Final Inspection & Testing
Inspection instruction or control plans are used that identify testing inspection equipment and test to be performed are identified including 100% testing parts for dispatches are properly identified material control procedures exists to assure that non performing material are on hold are not dispatched.
Inspection Measuring & Test Equipment
| - | Document procedure is available to control and maintain inspection, measuring & test equipments. |
| - | All calibration masters are traceable to National institute of standard. |
| - | Calibration status including details of equipment type, identification to location frequency of check and action taken are maintained. |
| - | Statistical methods like gauge R &R are used to determine stability & capability of testing equipment are used. |
Quality Initiatives
| - | Internal Quality Audits are conducted by team of members of Q.A. Department. |
| - | Audit check sheets /formats also include the work environment & general House-Keeping. |
| - | Employees are regularly trained in the quality aspects of their jobs assignments and operators certified to perform operation or procedures skill matrix are used for quick reference. |
| - | Used of Advance Quality Planning techniques is done on all new or changed products/process |
| - | Statistical process control (SPC) techniques are followed where ever necessary process flow charts are used to indicate each operation and control point of the process. |
| - | Based on these flow charts process FMEA (Failure mode & effects Analysis) and control plan are used. Essential elements of FMEA’s are determinations of significant characteristics and an analysis of potential problem areas. |
| - | Complete organized production part Approval process submission is followed. |
All PPAP requirements are adhered to.
Preventative Maintenance
Documented preventative maintenance system to assure machinery and equipment is maintained to support and production requirements.